LITAI MACHINERY
Dec 06 2024
Product Overview
The disposable plastic box thermoforming machine is a modern manufacturing equipment that integrates efficient production, intelligent operation, environmental protection and energy saving. It is mainly used to produce disposable plastic products in the food, medical, electronics and other industries, such as lunch boxes, trays, cup lids, medicine trays, etc. By heating plastic sheets and using vacuum, pressure or a combination of both molding technology, the equipment can realize the manufacture of products of various specifications and shapes.
Equipment features
1. Fully automated operation
Equipped with advanced PLC control system and touch screen interface, it can realize fully automated production from sheet feeding, heating, forming, cutting to finished product stacking. Support multiple languages, convenient for global users to operate.
2. High-precision mold support
Adopt high-quality aviation-grade aluminum or alloy steel molds, which have the characteristics of corrosion resistance and high temperature resistance, ensure the accuracy and stability of product molding, and facilitate the rapid replacement of molds to adapt to diversified production needs.
3. Uniform heating system
Equipped with high-efficiency infrared heaters and regional temperature control technology to ensure uniform heating of plastic sheets, avoid local overheating or insufficient heating, and ensure the quality of finished products.
4. Energy-saving and environmentally friendly design
Optimize heating energy consumption and reduce production costs.
Waste can be collected and reused through the automatic recycling system to reduce waste.
5. Strong flexibility
Equipment parameters can be adjusted according to customer needs to produce disposable plastic products of different specifications, materials and shapes, with a wide range of applications.
Main technical parameters
MAIN TECHNICAL PARAMETER | |
Model | TTF-520AF |
Forming Area | 520mm x 400 mm |
Forming Depth (Max.) | 110mm |
Sheet thickness | 0.2-1.6mm |
Forming Speed (Max.) | 30times/min |
Air pressure | 0.6-0.8mpa |
Air consumption | 3.0 m³/min |
Water consumption | 0.7 m³/h |
Sheet width (Max.) | 550mm |
Suitable Sheet | PP, PS, HIPS, PET, PVC, PLA etc. |
Power supply | AC 380V, 50Hz, Three-phase, Four-wire |
Used power | 55Kw |
Rated power | 136Kw |
Heating power | 75Kw |
Procedure | Forming-punching-cutting-stacking |
Dimension | L10800*W4650*H2670mm |
Weight | About 11.0T |
Detailed explanation of core functions
1. Intelligent control system
The equipment is equipped with advanced PLC program control, which can monitor and adjust production data in real time, including key parameters such as heating temperature, molding pressure, vacuum strength, molding speed, etc., to achieve precise control of the entire process.
2. Modular design
Supports rapid mold replacement, reduces downtime, improves production flexibility, and facilitates equipment maintenance and upgrades.
3. Safety guarantee
The equipment is equipped with multiple safety protection mechanisms, including over-temperature alarm, overload protection, emergency stop function, etc., to ensure operational safety.
Designed with environmentally friendly materials, it complies with international environmental standards (such as CE certification).
4. High-efficiency production
A single machine can complete the automation of multiple processes, effectively improve production efficiency, and minimize manual participation.
5. Precision molding technology
Adopt vacuum, pressure or vacuum pressure composite molding methods to ensure that the details of complex structure products are clear and the surface is smooth.
The finished product size error is controlled within ±0.1mm.
Applicable industries and products
1. Food industry
Disposable lunch boxes, take-out boxes, fruit and vegetable trays, beverage cup lids, etc.
2. Medical industry
Medicine trays, medical device packaging boxes, disposable device packaging.
3. Industry and electronics
Industrial packaging trays, electronic component storage boxes, transportation protection packaging, etc.
4. Other industries
Disposable cosmetic trays, small appliance packaging boxes, etc.
Equipment advantages
1. High cost performance
Low energy consumption design, energy consumption per product is reduced by about 20%.
High waste utilization rate, saving raw material costs.
2. Excellent quality
The product is precisely molded and suitable for strict quality inspection standards.
3. Strong reliability
Key components are all selected from internationally renowned brands, and the whole machine has a long service life.
4. Perfect after-sales service
Provide one-stop after-sales support, including equipment installation and commissioning, operation training, troubleshooting and accessories supply.
Service Support
Warranty Policy: The equipment enjoys a one-year warranty period (except for man-made damage), and technical support is provided for life.
Spare parts supply: Core accessories are kept in stock for a long time to ensure that customer needs can be responded to in a timely manner.
Training service: Provide systematic training on equipment operation and maintenance to ensure that users can get started quickly.
Customized service: Design and manufacture special molds according to customer's special requirements to meet personalized needs.
Choose a disposable plastic box thermoforming machine to improve your production efficiency, product quality and economic benefits!
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